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Subject: "2500 engine in a Spit??" Locked thread - Read only
 
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Conferences GT6 & Spit 6 Central Spit 6 Conversions Topic #12
Reading Topic #12
Richard & Daffy
Charter Member
1434 posts (An "official" TTN Senior Wrangler)
Jun-08-03, 11:31 PM (PST)
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"2500 engine in a Spit??"
 
I never had any great plans to modify Daffy, but a friend (well, my wife's friend's husband) mentioned to me yesterday that he had a 2500 saloon sitting on his farm which he is going to scrap - the body is shot to pieces but he says the engine looks good. Of course, even the most destroyed engine could look good on the outside, but...

Is the engine in the 2500 saloon basically similar to the GT6 6-banger? If so, will it slot into a 1500 Spitfire with miniumum effort?

What about the gearbox? Will it fit up to the existing 'box in my Spit (standard single-rail with O/D), which was re-con a couple of years ago? Or do I use the 'box from the 2500, in which case do I need a different gearstick etc?

Engine and gearbox mounts - does it bolt straight down to the same mounts?

What else would I need to complete the job? I assume:

  • GT6 tacho (is it electronic or mechanical?)
  • MkIII Bonnet - are these available in fibreglass, I can't really afford a new steel one, and s/h ones are hard to come by, particularly in Scotland
  • Front springs, to cope with the heavier engine
  • GT6 exhaust manifold, and presumably complete exhaust system (and I thought my stainless exhaust would last me forever...). Or is the 2500 manifold the same, in which case I'd just need the system from downstream of the manifold?
I guess a brake upgrade to GT6-spec would be good, although that would be gutting as I only just finished spending proper money on some new Spit front calipers.

Anything else I would need? I'm happy keeping the existing swing-spring rear suspension, if Triumph reckoned it was good enough for the later GT6s then it's good enough for me. I don't have a bunch of money to spend on this, and the car is pretty shabby-looking (but mechanically sound), so I'm certainly not aiming to do a perfect job.

Thanks for any advice (inclding, if appropriate, give up now you're wasting your time!)

Richard & Daffy


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Richard & Daffy
Charter Member
1434 posts (An "official" TTN Senior Wrangler)
Jun-09-03, 05:15 AM (PST)
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1. "RE: 2500 engine in a Spit??"
In response to message #0
 
Well, I posted this question on another forum as well, and the answer is that this is not an afternoons work on a budget of a tenner (which is what I was after!). So I think I'm going to pass this one over.

For the benefit of anyone who is tempted, this is what I've found out in my research.

Engine block is basically the same. In the saloon application the monting bosses for the GT6 may not have been drilled, so that would need doing.

The extra capacity is achieved with extra stroke. This makes an engine that was already heavy to be sitting in the nose of a car as light as a Spit, even heavier, with corresponding effects on the handling.

Due to the extra stroke, no standard sump pan is applicable. The one normally fitted to a 2500 engine will not clear the front cross-member; the GT6 sump is too shallow for the extra stroke. Modifying a GT6 sump may work.

Neither the 2500 saloon gearbox nor the Spit box is right. The 2500 box has an output flange that is a bit higher, which would mean the driveline wasn't straight, leading to possible vibration problems. A GT6 'box probably would work.

GT6 suspension towers would be required to have the correct engine mounts. GT6 front suspension uprights are needed to hold the larger brakes, and also have a larger stub axle better able to cope with the heavier engine, so these are a good idea.

The GT6 also has larger rear drum brakes, which would be a good idea.

I have a habit of breaking driveshaft UJs - the extra output from the 2500 engine would probably make this worse. Changing the diff ratio would help with this, but would defeat the point - the 1500 already has a top speed which is faster than I feel comfortable travelling at, the benefit of a bigger engine for me would be more acceleration.

The GT6 engine has a lower rocker cover and lowered front carb to fit under the bonnet, relative to the 2500 engine. Even replacing the Spit bonnet with a stock GT6 bonnet would not fit, a larger bulge would have to be fabricated.

GT6 radiator would be required to get adequate cooling for the 2500 engine.

All in all, more work and more money than I want to get involved in.

Richard & Daffy (staying as a 1500 for the forseeable future!)


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John R Daviesmoderator
Charter Member
2555 posts (A TTN governor, governor)
Jun-09-03, 01:14 PM (PST)
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3. "RE: 2500 engine in a Spit??"
In response to message #1
 
LAST EDITED ON Jun-09-03 AT 01:15 PM (PST)
 
Richard,
Sorry if I didn't contribute, though I may have elsewhere - maybe I felt a bit shy as I haven't done this to a Spitfire. I agree about the extra weight and all that that implies to the suspension, brakes etc. but the 2.5 isn't that much heavier than the 2000. The only differences are slightly longer conrods and crank throws, and a slightly thicker cylinder head for bigger chambers. The rest of the blocks are the same - 183kgs/403lbs.

A GT6/Vitesse sump will fit, with a bit of metal bashing to clear bigends 1 & 2. In the originally six cylinder cars this leaves minimal but acceptable clearance with the steering rack. Leave a groove/ridge (depending of which side you look at) between the bulges
for the rack.

The 2.5 engine was canted slightly (7.5 degrees, I believe) for bonnet clearance, and the original inlet manifold was 'bent', to place the carbs horizontally. Mounting the engine upright, in a Spit/Vit/GT6 leaves the carbs sloping down into the engine, poking up through the bonnet. Moreover, the float chambers are not horizontal. I don't think this is enough to matter, but the HS6 carbs have bolt on float chambers, that can be fettled to fit horizontally if you must. A GT6 inlet manifold would be a bolt-on.

I hope that adds, if belatedly, to your list of desirable mods. But I agree - if you want a six cylinder Spitfire, buy a GT6!
John

PS is the said 2.5 engine still available?


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Jeff McNealadmin
Charter Member
7230 posts (Someone who doesn't have as much free time as he used to)
Jun-09-03, 05:47 AM (PST)
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2. "RE: 2500 engine in a Spit??"
In response to message #1
 
R&D,

Glad you got the info you were after, but sorry that nobody here replied in a timely manner.

I agree that it's probably much more hassle than it would be worth in terms to effort:performance.

Even Spit 6 conversions seem best when simply moving a Spitfire tub onto a GT6 chassis/bonnet/running gear.

Best wishes,

Jeff
San Diego, California
'68 Spitfire Mk3 aka "Mrs. Jones" FD 21032 L


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zeb crusaders
Charter Member
Sep-18-03, 04:46 PM (PST)
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4. "RE: 2500 engine in a Spit??"
In response to message #1
 
   I have a TR6 engine in my spit. I have a GT6 oil pan modified for clearance on 1 and 2 rods. I made new engine mounts and moved the engine 5.5 inches backwards and 15mm down. Took me about 2 weeks of hard work. ( still have the original bonnet on.
www.r-888.com

Haavard Guttormsen
Norway


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